Sector · Processing plant

Physical AI on the slaughter line

Inspection of 100% of production and automated action on the product — the same architecture that already sorts physically in the hatchery.

The problem

Sampling does not cover the batch

Quality assessment on the slaughter line is done by sampling: a few dozen birds per batch, at a speed that makes looking at all of them impossible. Whatever was not sampled simply never becomes data.

Without full coverage there is no reliable welfare indicator to send back to the integrated farm, and no traceability to support customer audits or certification.

Modules

From reading to action, on the same line

Real-time inspection, integration with the plant PLC for physical action, and data available through an API.

In operation

Carcass quality inspection

Computer vision and AI analysing 100% of production in real time, at shackle-line speed. Nine indicators per bird, no sampling.

In operation

In-line action

Integration with the plant PLC for line adjustment and automated product diversion based on the inspection result. This is where inspection stops pointing and starts acting.

In operation

Data and integration

Online reports accessible from any device and an API for real-time exchange with plant management systems and with the integrated farm.

See it running

Inspection, carcass by carcass

Carcass analysis and footpad dermatitis detection in real time, bird by bird, at shackle-line speed. No sampling and no line stoppage.

Coverage

Nine indicators, on every bird

The system is trained to detect, in real time:

100% of production analysed in real time

Scope is configurable: the model can be adapted and updated according to the indicators the plant needs to track.

  • Footpad dermatitis
  • Broken wings
  • Arthritis
  • Bruises
  • Tears
  • Cuts
  • Feather remnants
  • Carcass size
  • Breast size
Evidence

Full coverage, at line speed

The system analyses 100% of production in real time and returns batch indicators through online reports. The sanitary decision remains with official inspection: the system operates as decision support and as the executor of the action defined by the plant.

Bring us your slaughter line

Tell us the indicator you are missing today, or the point where the line needs to act. We assess technical feasibility and come back with a concrete path — including joint development.